This Maintenance Technician training course allows you to identify the required knowledge and skills that provide a pathway to upskill and validated worker competences.

Requirements:

Hardware Requirements:

• This course can be taken on either a PC or Mac.

Software Requirements:

• PC: Windows 8 or later.
• Mac: macOS 10.6 or later.
• Browser: The latest version of Google Chrome or Mozilla Firefox are preferred. Microsoft Edge and Safari are also compatible.
• Adobe Acrobat Reader.
• Software must be installed and fully operational before the course begins.

Other:

• Email capabilities and access to a personal email account.

Instructional Material Requirements:

The instructional materials required for this course are included in enrollment and will be available online.

Do you have a knack for tinkering and fixing things with your hands? Are you looking for a career where you can do what you love every day? This online course includes an intensive overview of the skills required for manufacturing maintenance, including the principles of power transfer and rigging safety as well as PLCs and robotics, and will provide you with the knowledge and skills you need to begin a successful career.

A Maintenance Technician is required to have a thorough understanding of how machines and systems function to keep them running without breakdowns and maintain service for their expected lifespan and beyond. You will learn about workholding, math, inspection, safety, machining, quality, grinding, electrical systems, automation, mechanical systems, motor controls, rigging, and fluid systems as you prepare for your new career as a Maintenance Technician.

1. Workholding
   1. Intro to Workholding
   2. Supporting and Locating Principles
   3. Locating Devices
   4. Clamping Basics
   5. Chucks, Collets, and Vises
   6. Fixture Body Construction
   7. Fixture Design Basics
   8. Drill Bushing Selection
2. Math
   1. Math Fundamentals
   2. Math: Fractions and Decimals
   3. Units of Measurement
   4. Basics of Tolerance
   5. Blueprint Reading
   6. Geometry: Lines and Angles
   7. Geometry: Triangles
   8. Geometry: Circles and Polygons
   9. Trigonometry: The Pythagorean Theorem
   10. Trigonometry: Sine, Cosine, Tangent
   11. Statistics 231
3. Inspection
   1. Basic Measurement
   2. Calibration Fundamentals
   3. Hole Standards and Inspection
   4. Thread Standards and Inspection
   5. Surface Texture and Inspection
   6. Hardness Testing
   7. Introduction to GD&T
   8. Major Rules of GD&T
   9. Inspecting a Prismatic Part
   10. Inspecting a Cylindrical Part
   11. Advanced Hole Inspection
   12. Inspecting with Optical Comparators
   13. Inspecting with CMMs
   14. Calibration and Documentation
   15. In-Line Inspection Applications
4. Machining
   1. Cutting Processes
   2. Safety for Metal Cutting
   3. Overview of Machine Tools
   4. Basic Cutting Theory
   5. Band Saw Operation
   6. Basics of the CNC Lathe
   7. Basics of the CNC Mill
   8. Introduction to Metal Cutting Fluids
   9. Metal Cutting Fluid Safety
   10. Toolholders for Turning
   11. Speed and Feed for the Lathe
   12. Speed and Feed for the Mill
   13. Cutting Tool Materials
   14. Carbide Grade Selection
   15. ANSI Insert Selection
   16. Lathe Tool Geometry
   17. Mill Tool Geometry
   18. Drill Tool Geometry
   19. Optimizing Tool Life and Process
   20. Impact of Workpiece Materials
   21. Manual Mill Basics
   22. Engine Lathe Basics
   23. Manual Mill Setup
   24. Overview of Engine Lathe Setup
   25. Benchwork and Layout Operations
   26. Manual Mill Operation
   27. Engine Lathe Operation
   28. Holemaking on the Manual Mill
   29. Threading on the Engine Lathe
   30. Taper Turning on the Engine Lathe
5. Safety
   1. Intro to OSHA
   2. Personal Protective Equipment
   3. Noise Reduction and Hearing Conservation
   4. Respiratory Safety
   5. Lockout/Tagout Procedures
   6. SDS and Hazard Communication
   7. Bloodborne Pathogens
   8. Walking and Working Surfaces
   9. Fire Safety and Prevention
   10. Flammable/Combustible Liquids
   11. Ergonomics
   12. Hand and Power Tool Safety
   13. Safety for Lifting Devices
   14. Powered Industrial Truck Safety
   15. Confined Spaces
   16. Environmental Safety Hazards
   17. Machine Guarding
6. Quality and Manufacturing Management
   1. Lean Manufacturing Overview
   2. Essentials of Leadership
   3. Essentials of Communication
   4. ISO 9001: 2015 Review
   5. Continuous Process Improvement: Managing Flow
   6. Manufacturing Process Applications: Part I
   7. Continuous Process Improvement: Identifying and Eliminating Waste
   8. Manufacturing Process Applications: Part II
   9. Managing Performance: Best Practices
   10. Approaches to Maintenance
   11. Managing Performance: Corrective Actions
   12. Total Productive Maintenance
   13. Conflict Resolution Principles
   14. 5S Overview
   15. Conflict Resolution for Different Groups
   16. Team Leadership
   17. Intro to Six Sigma
   18. Quality and Customer Service
   19. Manufacturing Management
   20. Troubleshooting
   21. Personal Effectiveness
   22. Conducting Kaizen Events
   23. Managing the Diverse Workplace
   24. SPC Overview
   25. Harassment and Discrimination
   26. TS 16949:2009 Overview
   27. Interpreting Blueprints
   28. Performance Management and the Law
   29. Metrics for Lean
   30. Process Flow Charting
   31. Strategies for Setup Reduction
   32. Management Tools: Problem Solving
   33. Six Sigma Goals and Tools
7. Grinding
   1. Grinding Processes
   2. Grinding Safety
   3. Basic Grinding Theory
   4. Basics of the Surface Grinder
   5. Basics of the Cylindrical Grinder
   6. Basics of the Centerless Grinder
   7. Setup for the Surface Grinder
   8. Setup for the Cylindrical Grinder
   9. Setup for the Centerless Grinder
   10. Surface Grinder Operation
   11. Cylindrical Grinder Operation
   12. Centerless Grinder Operation
   13. Introduction to Grinding Fluids
   14. Grinding Variables
   15. Grinding Nonferrous Metals
   16. Grinding Wheel Materials
   17. Grinding Wheel Geometry
   18. Dressing and Truing
   19. Grinding Wheel Selection
8. Electrical Systems and Motor Controls
   1. Electrical Units
   2. Safety for Electrical Work
   3. Introduction to Circuits
   4. Relays, Contactors, and Motor Starters
   5. Introduction to Magnetism
   6. DC Circuit Components
   7. Distribution Systems
   8. NEC Overview
   9. AC Fundamentals
   10. Electrical Instruments
   11. Electrical Print Reading
   12. DC Power Sources
   13. AC Power Sources
   14. Conductor Selection
   15. Series Circuit Calculations
   16. Introduction to Electric Motors
   17. Parallel Circuit Calculations
   18. Symbols and Diagrams for Motors
   19. Logic and Line Diagrams
   20. Battery Selection
   21. Limit Switches and Proximity Sensors
9. PLCs and Automation
   1. Robot Troubleshooting
   2. Robot Maintenance
   3. Basics of Siemens PLCs
   4. Intro to PLCs
   5. Siemens PLC Hardware
   6. Hardware for PLCs
   7. Robot Installations
   8. Siemens PLC Inputs and Outputs
   9. PLC Inputs and Outputs
   10. Siemens Human Machine Interfaces
   11. Siemens SIMATIC Modular PLCs
   12. Hand-Held Programmers of PLCs
   13. Overview of PLC Registers
   14. Siemens SIMATIC S7-1200 PLCs
   15. Siemens SIMATIC S7-1500 PLCs
   16. Siemens Safety Integrated for Factory Automation
10. Mechanical Systems
    1. Introduction to Mechanical Systems
    2. Safety for Mechanical Work
    3. Forces of Machines
    4. Power Transmission Components
    5. Lubricant Fundamentals
    6. Mechanical Power Variables
    7. Bearing Applications
    8. Spring Applications
    9. Belt Drive Applications
    10. Gear Geometry
    11. Gear Applications
    12. Clutch and Brake Applications
11. Fluid Systems
    1. Intro to Fluid Systems
    2. The Forces of Fluid Power
    3. Safety for Hydraulics and Pneumatics
    4. Introduction to Hydraulic Components
    5. Introduction to Pneumatic Components
    6. Introduction to Fluid Conductors
    7. Fittings for Fluid Systems
    8. Preventative Maintenance for Fluid Systems
    9. Hydraulic Power Variables
    10. Hydraulic Power Sources
    11. Pneumatic Power Variables
    12. Pneumatic Power Sources
    13. Fluid System Print Reading
    14. Actuator Applications
    15. Basic Hydraulic Circuit Design
    16. Basic Pneumatic Circuit Design
    17. Hydraulic Fluid Selection
    18. Contamination and Filter Selection
    19. Hydraulic Principles and System Design
12. Rigging
    1. Intro to Machine Rigging
    2. Rigging Equipment
    3. Lifting and Moving Equipment
    4. Rigging Inspection and Safety
    5. Rigging Mechanics
13. Welding
    1. Welding Safety Essentials
    2. PPE for Welding
    3. Welding Fumes and Gases Safety
    4. Electrical Safety for Welding
    5. Introduction to Welding
    6. Introduction to Welding Processes
    7. Math Fundamentals for Welding
    8. Geometry Fundamentals for Welding
    9. Material Tests for Welding
    10. Welding Ferrous Metals
    11. Welding Nonferrous Metals
    12. Overview of Weld Types
    13. Overview of Weld Defects
    14. Welding Symbols and Codes
    15. Electrical Power for Arc Welding
    16. Introduction to SMAW
    17. Introduction to GMAW
    18. Introduction to FCAW
    19. Introduction to GTAW
    20. Fabrication Process
    21. Overview of Soldering
    22. Thermal Cutting Overview
    23. Plasma Cutting
    24. Oxyfuel Cutting Applications
    25. Introduction to Automation
    26. SMAW Applications
    27. GMAW Applications
    28. Advanced GMAW Applications
    29. FCAW Applications
    30. GTAW Applications
14. Fasteners
    1. Intro to Fastener Threads
    2. Overview of Threaded Fasteners
    3. Tools for Threaded Fasteners
    4. Overview of Non-Threaded Fasteners
    5. Intro to Fastener Ergonomics
    6. Properties for Fasteners
    7. Understanding Torque
    8. Threaded Fastener Selection

What you will learn

• Troubleshooting
• Six Sigma, 5S, Lean, and TPM
• Inspection Methods
• PLC Equipment and Communication
• Electrical, Mechanical, and Fluid Systems
• Robot Maintenance and Installation
• Fabrication and Assembly Processes
• Workholding Principles

How you will benefit

• Prepare for a career as a maintenance technician, maintenance mechanic, equipment engineering technician, facilities manager, maintenance engineer
• Gain confidence in your ability to perform your job
• Develop the knowledge and skills you need to start your career
• Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions

This is not an instructor facilitated course; however, support will be provided through email.